The straight-line wire drawing machine is a common piece of metal wire processing equipment, widely used for stretching various metal wires such as high, medium, and low carbon steel wires, stainless steel wires, copper wires, alloy copper wires, aluminum alloy wires, and more. Its high precision and high efficiency make it occupy an important position in the metal processing industry. The error control of the straight-line wire drawing machine is within 0.1%, and it has a precise metering function, capable of achieving automatic deceleration and parking at a set length, as well as break detection and automatic parking. Furthermore, the equipment supports arbitrary drum forward and reverse jogging and left-right linkage, provides various fault information and processing information display, and monitors various movement information.
The straight-line wire drawing machine has multiple significant features, making it outstanding in metal wire processing:
Efficient cooling system: The drum adopts narrow slit water cooling, and the wire drawing die uses direct water cooling, providing significant cooling effects. This design can effectively reduce the operating temperature of the equipment, extend its service life, and improve processing quality.
Efficient transmission system: Using a single-stage powerful narrow V-belt and a single-stage plane secondary envelope worm gear transmission, it boasts high transmission efficiency and low noise. This transmission system not only enhances the equipment's working efficiency but also reduces operating noise, improving the working environment.
Safety protection system: The equipment utilizes a fully enclosed protection system, ensuring high safety. The fully enclosed design can effectively prevent operators from contacting high-speed running parts, reducing the occurrence of accidents.
Stable drawing: Using air tension tuning, it allows for stable drawing. The air tension tuning system can automatically adjust according to the tension changes of the wire, ensuring stability and consistency in the drawing process.
High automation control: Employing AC frequency conversion control technology (or DC programmable control system), screen display, high automation level, and easy operation. The high automation control system not only simplifies the operational process but also enhances production efficiency and product quality.
The straight-line wire drawing machine is suitable for drawing processing of various metal wires, including but not limited to the following categories:
Welding rods and welding wires: Such as gas-shielded welding wires, submerged arc welding wires, flux-cored welding wires, etc. These welding materials require high-precision drawing processing to ensure their stability and reliability in the welding process.
Steel wires: Including high, medium, and low carbon steel wires, stainless steel wires, prestressed steel wires, tire steel wires, hose steel wires, spring steel wires, steel cord, and more. Different types of steel wires play important roles in various application scenarios, and the straight-line wire drawing machine can meet their high-quality processing needs.
Electrical wires and cables: Such as aluminum-clad steel wires, copper wires, aluminum wires, etc. The drawing processing of electrical wires and cables requires high precision and high consistency to ensure safety and stability in power transmission.
Alloy wires: Drawing processing of various metal alloy wires. Alloy wires typically have special physical and chemical properties, and the straight-line wire drawing machine can ensure the quality and performance of alloy wires through precise control of processing parameters.
The straight-line wire drawing machine has multiple advantages in metal wire processing, making it the preferred equipment in the industry:
High precision and high consistency: The equipment's high precision control system can ensure the size and shape consistency of each wire, reducing the difficulty and cost of subsequent processing.
High efficiency and high output: The efficient transmission system and cooling system enable the equipment to run stably for long periods, increasing production efficiency and output.
Easy operation and convenient maintenance: The high automation control system and user-friendly interface make the equipment easy to operate and maintain, reducing the training and maintenance costs for operators.
Multi-functionality and high adaptability: The equipment supports arbitrary moulding processes, automatically compensates for mold wear through tuning, and is less prone to wire breakage. It is also equipped with a jumping device that can arbitrarily cut off drum drawing to meet different process requirements.
With its characteristics of high precision, high efficiency, high automation, and multi-functionality, the straight-line wire drawing machine is widely used in the drawing processing of various metal wires. Its excellent performance in the fields of welding rods, welding wires, steel wires, electrical wires, cables, and alloy wires makes it an important piece of equipment in the metal processing industry. Through continuous technological innovation and optimization, the straight-line wire drawing machine will continue to provide high-quality and high-efficiency solutions for metal wire processing.
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