Sometimes machine can not produce net ,can not move
pls refer the parameter form in our proposal and make sure the machine produce right wire diameter
Why and How to do when the finished net have broken hole?
Because of feeding wire from pay off is finished or wire broken ,the hole will appear in the net.
We could cut one short wire and netting the hole part by hand.
How to do when the feeding wire broken ?
use butt welding machine ,or knot two wire by hand.
gabion machine installation and preparation job
1. According to the layout diagram fixing the equipment.
2. Prearrange the payoff frames in concordance with the pay off drawing.
3. Connect to the Main switch which suite for total power 30KW. We suggest to use 18mm2 copper cable
4. Enough power cord from Main switch to Electric Control Box.
5. One set of 0.8MPA,0.6m3/MIN air compressor.
6. 1000KGS of 2.7mm wire , 500KGS of 3.4mm wire.
7. 200KGS lubricant.
What is request other equipments in factory
One forklift, one crane (for loading and unloading, move gabion machine), complete set of tools, include big wire clipper.
Current source request
We offer gabion machine with 380V three phases , 60HZ, we could change the current to 220V three phased or 440V three phased etc (change different current will have extra cost ).
How many workers request for one gabion machine (include wire spiral coiling machine, winding machine etc)
Total 3 workers , one worker for main machine (check the spiral coiled wire in sleeve, and wire from pay off), one worker for wire spiral coiling machine, one workers for winding machine.
The factory size requirement for gabion factory
Min. size is 3200mm*1500mm(L/W), customer could send his factory layout we could design and make each machine’s right position
How many kilograms wire in one wire pay off as raw material?
Usually we put around 200KGS wire in each pay off.
How to adjust the tension force of the tension machine
adjust two wheels At the both side of the machine.
What is main function of the wire tension machine?
Enwind on the tension roller make the wire straight .before the feeding wire though into main machine from pay off.
What is the Max.length of one roll net
Max. 30meters
How to take out the finished net from the winding machine?
By hand. Usually our workers push the end of the roll net in winding bar. And the roll net can be easily take out.
Max. weight for one finished net in roll
One rolling net Max.weight is 300KGS.
What is the capacity of the wire spiral coiling machine
it depends on the wire diameter, usually 800-1200meters for one piece spiral coiled wire.
Pointing machine is necessary?
Yes, it is used for sharpening the wire, then wire could pass through wire drawing mold.
Do we really need descaling unit as a part of wire drawing process?
Descaling is needed before drawing; it is used to remove rust and oxide on surface of wire.
Can we change Dia. of outlet wire by changing the mold?
Surely machine can draw different size of wire if you change drawing moulds, but diameter of wire must be within production range of machine.
Changing the molds on wire drawing machine is complicated?
Changing wire drawing mold is not complicated.
Consumption of Wire Drawing mold
one piece of wire drawing mold min. for drawing 2 tons of wire.
Consumption of Wire Drawing Powder
2kg powder for drawing 1 ton of wire.
Is it possible to dispatch an engineer of yours to arrive our factory at the same time with the machines so it can start to install and with production immediately?
Yes, 1 technician and 1 interpreter will be assigned to coordinate installation, commissioning and training, for around 7 working days, your side will supply the air return tickets, food, accommodation, transportation, communication, insurance, tax (if have) for the technician and the interpreter.
USD80.00/day/person working fee will be paid to them.
How long does it take to train a skilled operator? How can we have the operator trained?
It needs at least 7 days to train. You can dispatch your worker to our factory or we dispatch our technician to your factory to train.
About the guarantee, do the machines have the same guarantee if working in two shifts?
The machines have the same warranty if working in two shifts.
How long do you guarantee machines? What are the guarantee details?
12 months after commissioning or 18months after shipment. Whichever first is in valid. (It is excluding wear parts. Shipping cost for parts to be replaced during warranty period has to be borne by the customer.)
How do you package the machine?
We pack the machines by wooden cases usually.
Is there any specific temperature required for machines?
There is no specific temperature required; machines can work from -10℃ to 40℃.
Can you supply raw material for the machines; is it possible to send some with machines, what is price?
We can help you send some raw material with machines; the price will be around US$900.00/ton. But we suggest you purchase the wire from Ukraine or Russia, theirs price is lower than China.
What is the consumption of the NAIL MOULD, NAIL CUTTER & PUNCH PIN?
It is around 2 pairs each month if the machine works 8h/day.
How can we produce another size of nail by same machine?
Changing the nail mould and adjusting the wire feeding length. It will take around 15 minutes.
Can one machine produce all size of nails?
No, each Model of machine can produce the size of nail in a certain range, you can refer the Quotation.
Can the machine be used continuously 24hours a day? What is the maintenance time required?
The machines can be used continuously 24hours a day, and they need maintenance one or two times every month.
What is the scrap (production waste) volume during manufacturing?
The rate of production waste is less than 1%.
What is the power supply of your machine?
The power supply is 380V; 3-Phase, 50Hz, but we can design the power supply of machine according to your state grid.
What is the specification of the heating elements?
Heating Element is 0Cr25Al5 resistance tape, it is about 60~70kg per set of furnace.
What is the difference among the above three types of Annealing Furnace?
Heating methods are different.
How many types of Annealing Furnace do you have?
We have Electric Annealing Furnace, LPG Annealing Furnace, Natural Gas Annealing Furnace.
What is the usage of Annealing furnace?
It is used to anneal wire after being drawn, which makes wire softer.
Give me an idea on the operation of equipment
we will send you operation manual of machine after you place order and before you get the machine.
Could you let me know how many space needed for install the machines?
Please provide us layout of your workshop and quantity of machines, then we will provide you layout of workshop with all machines.
How to pack the machine?
Machine normally is covered by plastic film.
How many workers are needed to operate the machine?
2 workers for one wire drawing line.
Please quote CFR Price to XXX port
Please let us know which machine and quantity of machine you plan to buy, and then we will calculate packing volume and sea freight to XXX port accordingly.
Your machine has CE Certificate?
Yes.
What is electrical supply of machine?
Our machine normally is 380V, 3P, 50Hz, but it could be as your requirement.
What is the power of machine?
Our machine is with different power according to different requirement for drawn wire, detailed please refer to our quotation.
Butt-welding machine is necessary?
Yes, it is auxiliary equipment of wire drawing production line, which is used to weld the wire if it is broken during being drawn.
How long do Installation and Trial Running of machine take?
If foundation and everything is prepared, time of installation and trial running is about 10 working days. Then it can be put into usage.
What is delivery time of machine?
Delivery time is subject to machine model and quantity of machine you plan to purchase. Normally it is about 60 days after receipt of your down payment.
Get expert advice, learn more about our products, meet your needs, and boost production efficiency!
RM.1405, NO.346 Qingtai Street, Hangzhou, China